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Swap Valve Brass Body, Stainless Disc (1-Inch or 2-Inch models)

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Description

Specifications

Maximum Pressure – 150 psi (10.3 bar)
Maximum Operating Temperature – 250°F / 121°C
Normal Working Air Pressure – 80 to 100 psi
Pressure Drop Across Purge Valve – 1 psi at 50 gpm

Wetted Parts

Body – Brass
Valve Disc – Stainless Steel
O-Rings – EPDM
Check Valve – Brass

Model Numbers

Model Thread Size SWAP Model Weight
SPV8-A-B 1″ NPT Standard
SPV8-L-B 1″ NPT With Locking Pin 5.4kg
SPV8B-A-B 1″ BSPP Standard 12lbs
SPV8B-L-B 1″ BSPP with Locking Pin
SPV16-A-B 2″ NPT Standard
SPV16-L-B 2″ NPT With Locking Pin 14.5kg
SPV16B-A-B 2″ BSPP Standard 32lbs
SPV16B-L-B 2″ BSPP with Locking Pin

The Smartflow SWAP Valve supplies cooling water to the mold during processing. Secondly, it supplies air to purge the water from the mold, cooling lines, supply and return manifolds prior to tool changes. It also provide a manual vent to release built-up air pressure within the cooling water loop after purging.

An included check valve should be installed in the return line downstream from the “Return Manifold” to prevent backflow to the mold.

Tubing may be connected to the manual vent drawing port so any residual water after the purge cycle can be drained into a container or drain.

An optional spring-loaded, locking pin is available for molder who require two hand operation. This prevents accidental valve handle movement.

Benefits

  • Timesaving saves 15-20 minutes of unproductive tool change time.
  • Supply Line ID permits fast identification of supply lines by noting which manifold is connected to the SWAP Valve.
  • Water Shut-Off SWAP Valve shuts off supply water conveniently near the machine control
  • Full Port Design permits maximum cooling water flow with minimum pressure drop.
  • Safety Housekeeping eliminates root cause of accidents by keeping floors dry
  • Mold Maintenance prepares injection mold for preventative maintenance and storage.
  • Optional Positive Lock prevents accidental movement of valve handle

Swap Valve Diagram

Application

The SWAP Valve is well-suited for cooling water supply lines up to 2 inches NPT. It is permissible to adapt 2/4″, 1-1/4″, and 1-1/2″ line sizes providing adequate cooling water flow can be achieved.

Typical mounting is on the press frame on the safety door frame. Mounting on any suitable surface, such as a platen, mold or manifold stand is acceptable.

For Normal Processing Select WATER. Cooling Water is available to the supply manifold. Purge Air is blocked.
To Evacuate Cooling Water Select PURGE. Purge Air is available to the Supply manifold. Cooling Water is blocked.
To Bleed-Off Trapped Pressure and Drain Residual Water Select VENT. Press Manual Vent-Drain Valve. Purge air is blocked, cooling water is blocked.

Installation of an air separator in the return line of a closed loop cooling system is recommended.

Brand

Smartflow

Phil Burger founded Burger Engineering in 1978 after working nearly ten years as a mechanical engineer in the plastics industry. In the early years, Phil designed and built special equipment for manufacturers. In 1982, the company began building injection molds for area plastics companies. During its years as a mold-builder, Burger Engineering developed several unique and useful accessories for molders and launched the Smartflow® product line. Mark Brown joined the firm in 1994 as Vice President. In 2002, the company name was officially changed to Burger & Brown Engineering. Mark purchased a majority position in the company, became the President in 2005. ISO 9001:2015 Certification In 2005, the company moved from Olathe, Kansas, into the current building in Grandview, Missouri. A renovation completed in 2016 increased the manufacturing and office space from 30,000 square feet to 50,000 square feet. In 2014 Corey Brown joined the firm as a Project Engineer, became Engineering Manager in 2015 and transitioned to Vice President in charge of daily operations on January 1, 2017. Burger & Brown Engineering is internationally known for its SMARTFLOW ® proprietary products for the molding industry. Smartflow products comprises a line of multi-port manifolds for water and non-aggressive liquid applications, flowmeters for monitoring flow, temperature, and pressure, and limit switches for ejector plate, slide retention, and core pull applications. Recent product introductions include cooling efficiency aids such as the Delta-Q ® precision flow regulator, Tracer®vm electronic flowmeters in addition to new Scientific Cooling* classes. ManifoldBuilder.com was launched in 2013 to allow customers access to 3D CAD information on Smartflow manifolds and custom assemblies. All Smartflow products are designed to help injection molders save time and money through increased efficiency and molded part quality. Other services provided by Burger & Brown Engineering are special machines for industrial automation, precision contract machining, custom injection molding, plastic part design and consulting. Please visit www.burgereng.com for information about our capabilities. *Scientific Cooling is a service mark of Burger & Brown Engineering, Inc. Burger & Brown Engineering, Inc. is an ISO 9001:2015 Certified Company.
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